Design Warning (No Optimization)
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Power Supply Input
Var Value Output 1
(main)
Output 2 Output 3 Output 4 Units Description
VACMIN 176         Volts Min Input AC Voltage
VACMAX 264         Volts Max Input AC Voltage
FL 50         Hertz Line Frequency
TC 1.90         mSeconds Diode Conduction Time
Z 0.55         Loss Allocation Factor
N 82.0         % Efficiency Estimate
Power Supply Outputs
Var Value Output 1
(main)
Output 2 Output 3 Output 4 Units Description
VOx   35.00 35.00 15.00 15.00 Volts Output Voltage
IOx   3.00 3.00 0.20 0.20 Amps Output Current
VB 12.0         Volts Bias Voltage
IB 0.006         Amps Bias Current
Device Variables
Var Value Output 1
(main)
Output 2 Output 3 Output 4 Units Description
Device TOP249Y         PI Device Name
PO 216.1         Watts Total Output Power
VDRAIN 677         Volts Maximum Drain Voltage
VDS 8.26         Volts Drain to Source Voltage
FS 66000         Hertz Switching Frequency
KRPKDP 0.69         Continuous/Discontinuous Operating Ratio
KI 1.00         KI Factor
ILIMITEXT 5.02         Amps Device Current Limit External Minimum
ILIMITMIN 5.02         Amps Current Limit Minimum
ILIMITMAX 5.78         Amps Current Limit Maximum
IP 4.81         Amps Peak Primary Current
IRMS 2.10         Amps Primary RMS Current
DMAX 0.41         Maximum Duty Cycle
Power Supply Components Selection
Var Value Output 1
(main)
Output 2 Output 3 Output 4 Units Description
CIN 220.0         uFarads Input Capacitance
VMIN 206.3         Volts Minimum DC Input Voltage
VMAX 373.4         Volts Maximum DC Input Voltage
VCLO 200         Volts Clamp Zener Voltage
PZ 7.2         Watts Primary Zener Clamp Loss
Warning! Check Zener clamp temperature.
Tip: Consider adding parallel RC to zener or move to an RCD clamp, split primary "sandwich" (L>1), use lower switching frequency, reduce reflected voltage (VOR) and minimize secondary trace inductance (LSEC), esp. low-voltage/high current outputs
VDB 0.70         Volts Bias Diode Forward Voltage Drop
PIVB 47         Volts Bias Rectifier Max Peak Inverse Voltage
RLS1 4.2         MOhms Line sense resistor
VUVON_MIN 187.05         Volts Minimum undervoltage threshold beyond which Power supply will start-up
VUVON_MAX 228.99         Volts Maximum undervoltage threshold before which Power Supply will start-up
VOVOFF_MIN 883.29         Volts Minimum overvoltage threshold after which Power Supply will turn off after an over voltage condition
VOVOFF_MAX 1009.12         Volts Maximum overvoltage threshold before the Power Supply will turn off after an over voltage condition
Comment: Drain voltage close to BVDSS at maximum OV threshold
Tip: Verify BVDSS during line surge, decrease VUVON_MAX or reduce VOR.
Power Supply Output Parameters
Var Value Output 1
(main)
Output 2 Output 3 Output 4 Units Description
VDx   1.00 1.00 0.70 0.70 Volts Output Winding Diode Forward Voltage Drop
PIVSx   135 135 58 58 Volts Output Rectifier Maximum Peak Inverse Voltage
ISPx   8.65 8.65 0.58 0.58 Amps Peak Secondary Current
ISRMSx   4.57 4.57 0.30 0.30 Amps Secondary RMS Current
IRIPPLEx   3.44 3.44 0.23 0.23 Amps Output Capacitor RMS Ripple Current
Transformer Construction Parameters
Var Value Output 1
(main)
Output 2 Output 3 Output 4 Units Description
Core/Bobbin ER49/27/17         Core Type
Core Manuf. Generic         Core Manufacturer
Bobbin Manuf Generic         Bobbin Manufacturer
LP 350         uHenries Primary Inductance
NP 41.3         Primary Number of Turns
NB 3.9         Bias Winding Number of Turns
OD Actual 0.81         mm Primary Actual Wire Diameter
Warning! Primary wire size is greater than recommended maximum (0.4 mm)
Tip: Consider a parallel winding technique (bifilar, trifilar), increase size of transformer (larger BW), reduce margin (M).
Primary Current Density 4         A/mm^2 Primary Winding Current Density
VOR 135.00         Volts Reflected Output Voltage
BW 34.00         mm Bobbin Winding Width
M 3.0         mm Safety Margin Width
L 2.00         Primary Number of Layers
AE 243.00         mm^2 Core Cross Sectional Area
ALG 206         nH/T^2 Gapped Core Effective Inductance
BM 168         milliTesla Maximum Flux Density
BP 202         milliTesla Peak Flux density
BAC 58         milliTesla AC Flux Density for Core Loss
LG 1.40         mm Gap Length
LL 2.6         uHenries Primary Leakage Inductance
LSEC 30         nHenries Secondary Trace Inductance
Secondary Parameters
Var Value Output 1
(main)
Output 2 Output 3 Output 4 Units Description
NSx   11.0 11.0 4.8 4.8 Secondary Number of Turns
Rounded Down NSx   11 4 4 Rounded to Integer Secondary Number of Turns
Rounded Down Vox   35.00 12.39 12.39 Volts Auxiliary Output Voltage for Rounded down to Integer Secondary Number of Turns
Rounded Up NSx   11 5 5 Rounded to Next Integer Secondary Number of Turns
Rounded Up Vox   35.00 15.66 15.66 Volts Auxiliary Output Voltage for Rounded up to Next Integer Secondary Number of Turns
ODS Actual Range   0.72 - 1.15 0.72 - 1.15 0.18 - 0.28 0.18 - 0.28 mm Secondary Actual Wire Diameter Range
Comment: Secondary wire size is greater than recommended maximum (0.4 mm)
Tip: Consider a parallel winding technique (bifilar, trifilar) for >1.5 A outputs, increase size of transformer (larger BW), reduce margin (M).

High power flyback design
Recommend split primary winding construction. Zener clamp may require parallel resistor/capacitor.

Multiple output design
Verify windings fit in bobbin winding window.